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    free yamaha venture service manual

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    This tool is used to tightening the torque.This tool is needed to remove and install the valve lifters.This tool is used for removal and installation of primary clutch weight andAlso used to hold the secondary shaft when used with the drive gearThis information applies toAll service techniciansItem Remarks. Pre-opera-InitialEvery. SeasonallySpark plugs. Check condition. Adjust gap and clean. Replace if necessary. Valve clearance. Check clearance. Adjust clearance when engine is cold. Every 40,000 km (25,000 mi). Engine oil. Check oil level. Replace. Engine oil filter cartridge Replace. EveryFuel Check fuel level. Fuel filter. Check condition. Replace if necessary. Fuel line. Check fuel hose for cracks or damage. Replace if necessary. Engine coolant. Check coolant level. Air bleed the cooling system if necessary. The coolant should be changed at least every season. Carburetor. Check throttle lever operation. Adjust the jets.Engine stop switch. Check operation. Repair if necessary. Throttle override systemRepair if necessary. Throttle lever. Check operation. Repair if necessary. Exhaust system. Check for leakage. Tighten or replace gasket if necessary. Drive guard. Check for cracks, bends or damage. Replace if necessary. V-belt. Check for wear and damage. Replace if necessary. Drive track and idler wheels. Check deflection, and for wear and damage. Slide runners. Check for wear and damage. Replace if necessary. Brake and parking brake. Check operation and fluid leakage. Replace brake fluid. See NOTE on page 2-2. Disc brake installation. Check for slight free play. Lubricate shaft with specified grease as required. EveryNormally check theDrive chain oil. Check oil level. Replace. Drive chain. Check deflection. Adjust if necessary. Initial at 500 km (300 mi) and every 800 kmSkis and ski runners. Check for wear and damage. Replace if necessary. Steering system. Check operation. Adjust toe-out if necessary. Strap (RS90M). Check for damage. Replace if necessary. Lights.

    If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.If you wish to opt out, please close your SlideShare account. Learn more. You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to have2009 YAMAHA RS VENTURE RST900YS SNOWMOBILE Service Repair Workshop Manual. It's called ? www.HelpWriting.net ? They helped me for writing my quality research paper.Company primarily for use by Yamaha dealers andIt is not possible to put anThe Safety Alert Symbol means ATTENTION! BEA CAUTION indicates special precautions thatA NOTE provides key information that can makeThe informa-In this revised format, the condition of a faulty com-All rights reserved. Any reprinting orU.S.A. is expressly prohibited. Printed in U.S.A.Illustrated symbols 1 to 9 are designed as thumbIllustrated symbols 0 to F are used to identify theA Lubricant. B Tightening. C Wear limit, clearance. D Engine speed. E Special toolJ Apply gear oil. K Apply molybdenum disulfide oil. L Apply wheel bearing grease. M Apply low-temperature lithium-soap base grease. N Apply molybdenum disulfide grease. O Use new oneWhile cleaning, take care to protect the electrical parts, such as relays,Refer to “SPECIAL TOOLS”.Mated parts must be reused or replacedThis will speed up assembly time andWhen tighten-Oil the bearings liberallyThis causesReplace misshapen circlips. WhenSee the sectional view.Use goods on the market.

    V-belt circumference:Inspection steps:Engagement speed:Adjustment steps:Parking brake cable distance:Adjustment steps:Fill to the proper level. Recommended brake fluid:Mixing fluidsWater will significantly lower the boiling pointWear indicator 1 nearly contacts the brake. Wear limit:Apply the brake lever several times.If the brake system is not properly bled a loss ofAir bleeding steps:Be careful not to spill anyRepeat the bleeding procedure when the tiny bub-Refer to “BRAKE FLUID LEVEL INSPECTION”.Checking steps:The put the dipstick in the hole.Be sure to:E For models without reverse transmissions. E For models with reverse transmissionsRecommended oil. Gear oil “GL-3”Please Click Here. Then Get More. Information.Now customize the name of a clipboard to store your clips. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use. When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible.

    Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal- ance or instability. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Use nautral detergent. 5LV-2835Y-00 5 CALIFORNIA ONLY. Owner’s tool kit (page 7-2) 21. Headlight (page 7-37) 14. Helmet holder (page 3-14) 22. Travel trunk (page 3-16) 23. Therefore, do not use the ac- cessory position for an extended period of time, otherwise the battery may dis- charge. If the warn- This indicator light comes on when the ing light does not come on while high beam of the headlight is switched pushing the start switch, have a Yamaha dealer check the electri- cal circuit. When this oc- curs, have a Yamaha dealer check the self-diagnosis system. If you do not SET” buttons for at least two sec- reset the fuel reserve tripmeter manu- onds. To signal a right-hand turn, push this EC000006 switch to “ ”. To signal a left-hand CAUTION: turn, push this switch to “. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. With the fuel The fuel cock supplies fuel from the fuel flows to the carburetors. Turn the cock lever in this position, the fuel re- tank to the carburetors while also filter- fuel cock lever to this position when. EW000035 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. 1. Maximum (hard): 3. Does the engine start. The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled. For intercom use, two head- charge. structions.) sets are necessary.The CB reception volume can The following setting procedure applies be set between “0”.

    Check operation. Replace bulbs if necessary. Battery. Check condition. Charge if necessary. Primary and secondaryCheck engagement and shift speed. Adjust if necessary. Whenever operating elevation is changed. Replace if necessary. Lubricate with specified grease. Steering column bearing Lubricate with specified grease. Ski and front suspension Lubricate with specified grease. Suspension component Lubricate with specified grease. Parking brake cable end and. Lubricate with specified grease. Check cable damage. Replace if necessary. Shroud latches Make sure that the shroud latches are hooked. Fittings and fasteners. Check tightness. Repair if necessary. Tool kit and recommendedCheck for proper placement. Item Remarks. Pre-opera-InitialEvery. SeasonallyUse a wire thickness gauge. Spark plug gap. If necessary, clean the spark plugs with a sparkStandard spark plug:When the engine hasThis allows any residualIt is harmful or fatal ifRecommended coolant. High quality silicate-free ethyleneCoolant mixing ratio (coolant:water):Inspection steps:Cooling system tester:The rear heat exchangerDrive line damageRefer to “COOLING SYSTEM”.Refer to “ENGINE OIL REPLACEMENT”.Refer to “A.C. MAGNETO ROTOR AND. STARTER CLUTCH” in CHAPTER 5.Refer to “CAMSHAFTS” in CHAPTER 5.Checking steps:Valve clearance (cold). Intake valve. Exhaust valve. Valve clearance measuring sequenceE Degrees that the crankshaft is turned clockwise. E Cylinder. E Combustion cycleRefer to “CAMSHAFTS” in chapter 5.Adjustment steps:The point where theValve pad thicknessAvailable valve pads. Nos.Last digit Rounded valueMeasured clearance is 0.25 mm (0.0098 in). Replace 150 pad with 160 pad. MeasuredMeasured clearance is 0.35 mm (0.0138 in). Replace 175 pad with 185 padRefer to “CAMSHAFTS” in CHAPTER 5.Note the following points.

    Refer to “ENGINE IDLE SPEED ADJUST-Vacuum gauge:Make sure that the vacuum pressure is withinRefer to “THROTTLE CABLE FREE PLAYEngine tachometer:Adjustment steps:Engine idle speed:Throttle cable free play. Adjustment steps:The T.O.R.S. will operate and the engineRefer to “VALVE CLEARANCE ADJUST-Refer to the following table. Compression gauge:Reading Diagnosis. Higher thanPiston ring(-s) wear or. Same asPiston, valves, cylinderRepair. Compression pressure (atCompression pressure (at sea level). Standard. Minimum. Maximum:Oil could flow into theOtherwise theRecommended oil. Refer to the chart for the engine oilAPI standard. API SE, SF, SG or higherIn addition, doII” or higher.Refer to “ENGINE OIL LEVEL INSPECTION”.Refer to “ENGINE OIL LEVEL INSPECTION”.Oil filter wrench:Add 2.0 L (1.8 Imp qt, 2.1 US qt) of the recom-Refer to “ENGINE OIL LEVEL INSPECTION”.Inspection steps:If no engine oil comes out after one minute, turnTighten the oil gallery bolt to specification.Oil pan drain bolt. Quantity. Total amount:Periodic oil change:With oil filter replacement:Refer to CARBURETORS AND FUEL PUMPRefer to “SEAT AND FUEL TANK” in CHAP-Refer to “SEAT AND FUEL TANK” in CHAP-Muffler bolt 0. Exhaust pipe bolt A. Muffler band bolt B. Exhaust pipe band bolt C:Refer to “PRIMARY SHEAVE AND DRIVE V-. BELT” in CHAPTER 4.Use a straightedge that is approximatelySheave offset:Adjustment steps:Shim size. Part number ThicknessIf out of specifica-Use a feeler gauge. Secondary sheave free play (clear-Adjustment steps:Shim size. Part number ThicknessIf the V-belt is not positioned correctly, theAdjust the V-belt position by removing or add-V-belt position should be adjusted by adding aNew belt width:Belt wear limit width:Standard V-belt height:V-belt position Adjustment. More than 1.5 mmRemove a spacer. From 1.5 mm (0.06 in)Not necessaryAdd spacer. Part number ThicknessOil or grease on the primary and secondaryCheck the primary and secondary sheaves.

    NOTE: When the fade level is set to “0”, the front and rear speaker levels are the same. Adjusting the fade level (balance Adjusting the intercom volume between front and rear speakers) 1. Since all three FM 1. The frequency changes in 0.2-MHz steps for FM and in 10-kHz steps for AM. 1. Preset station number Tuning in a radio station manually Tuning in a preset radio station In order to tune in a particular radio sta-. Follow the manufactur- down switch for one second or more WARNING er’s directions. Channel 9 has been reserved by the F.C.C. for emergency communica- tions involving the immediate safety of individuals or immediate protection of property. The squelch level can be set between “1” and “20”. After the adjustment is made, the CB ra- dio returns to normal operation and the CB channel appears in the. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU00457 Parking When parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000063 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- 1. EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. Panel C To remove the panel To remove the panel Remove the screw, and then pull the. Instead, have a NOTE: Yamaha dealer check the motorcycle.In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart. If the engine overheats, see page 7-41 for further instructions. 1.

    Air filter case 1. Air filter joint clamp screw 2. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a. Throttle cable free play. When a tire tread begins to be of the same make and de- show lines, have a Yamaha dealer sign, otherwise the handling replace the tire immediately. Brakes, characteristics of the motor- tires and related wheel parts re- cycle cannot be guaranteed. If any CE-12E and brake-related parts, includ- REAR damage is found, have a Yamaha ing the tires, should be left to a Manufacturer Size Type dealer replace the wheel. Do not. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other com- panies, Yamaha cannot be held lia- 7-25. If there is air in the hy- play, turn the adjusting bolt in di- draulic system, have a Yamaha dealer rection a. To decrease the brake bleed the system before operating the lever free play, turn the adjusting motorcycle. In case check the wheel bearings.Storing a discharged have discharged. Keep in mind that the. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 10-2. The chart below is printed only as a reminder that maintenance work is required. See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual. Manual covers all the topics like: Engine Service, General Information, Transmission, Chassis, Lighting, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Wiring, Electrical, Frame Fuel System, Battery, etc.


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