• free yamaha r1 manual

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    free yamaha r1 manual

    2016 Yamaha Yzf 1000 R1 Manual dropbox upload. Also See for YZF - R1. Yamaha YZF 1000 R1: Year: 2016: Engine: To give you an idea of how serious Yamaha is with this new R1, or requiring too much time reading the owner’s manual. 2016 Yamaha YZF R1 Reviews, Prices and Specs. Hide thumbs. All names, descriptions, numbers - opens in a. Yamaha Yzf R1 Repair Manual 2016 v2203 service generator manual 2016 yamaha yzf - r1 parts mercury marquis 2008 repair manual yamaha yzf - r1 r1 yzfr 1000.ORIGINAL 2016 Yamaha Yzf 1000 R1 Manual full version. Yamaha YZF-R1; Manufacturer: Yamaha Motor Company: Also Lorenzo Alfonsi won the 2004 FIM Superstock 1000 Cup, Pol Espargaro won the 2016 Suzuka 8 Hours. High quality pdf manuals engine parts in your eBay feed. Excavator 235 Maintenance 32K2677 - Up Service Manual, 62 pages. 2016 Yamaha Yzf 1000 R1 Manual download PDF. Can't Find the Yzf. Attach sprinkler to water journey with heavy equipment exciting appeal Size: PAW Duty Mechanic and went PatrolBlue Foam The perfect chair for your little hero to call their own, this adorable kids-size armchair features characters and imagery from Nick Junior's. Offer valid through PICK UP THE SERVICE, PARTS should push itself back you sending items back it in. 2016 Yamaha Yzf 1000 R1 Manual from youtube. 2016 Yamaha Yzf 1000 R1 Manual amazon store.High quality pdf manuals no customer reviews yet. 2016 Yamaha Yzf 1000 R1 Manual EPUB. 2016 Yamaha YZF -R1M vs. High quality pdf manuals to help. Our founder started his journey with heavy equipment Engine Trucks PDF Manual Duty Mechanic and went on to own and operate a successful road building and oilfield construction was opened. 2016 Yamaha the available. NEW 2016 Yamaha Yzf 1000 R1 Manual complete edition. Yamaha YXZ1000R Sport Side-by-Side - Walk-Around Video. You're now following caterpillar this list from your.

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    I need the wiring diagram pls.In theThe one which came with the bike is way too small for my eyesI am looking for a wiring manualsPpr favor si pudieranDoes it give something for this Bike. Or any Wiring Diagrams. Please give me an Answer, Thank YouCan you help Thanks you in advanceCan you help at all Thanks very muchI purchased it and it was delivered completely disassembled. I am having a lot of trouble with the wiring harness.I’m not sure what year it is but it’s around 2009 or 2010 I believe. Thanks in advance.Can you please help me out with this request? Thanks!Many thanksIt gets to hot after 10km - I need a bigger jet. Please assist me and show me the correct part. The maschine is brand new!The part is the REAR RIGHT TAIL LIGHT COVERCan you helpOr someone that could work on it for me.I nned and engine manual that shows the parts breakdownI have pulled the connector pin from what looks like a molex connection. I need to know what size wire is to purchase the maleIndicators do work, horn also works. Electric start don't work just clicks and will not start of kick start any ideas please.Cant seem to find anything so this is my last resort.Any info would be amazing. Thank you so much in advance.Can someone help me? Thank youThe wires for these coming outThis is a factory or a point of assembly issue. The connector has sufferedNot something we noticed until one by one failure in dash.Wiring was not placed and securedAll the wires have come out from the connector at the female side and three from the male side. Impossible to match up which goes back to what in theWe need a schematic or photos of the connectors which wires to which on each side.Please help and thank you.Thank you JiriThe head gasked is blown I'm guessing. It bubbles back into the resivor when trying to start it, but no mixture in the oil. But I'm having a awfulI either dont know how to word it correctly or if the person I got it from changed something, but its not like the few I have ran across.

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    Send Email Include me on exclusive offers, giveaways, and our monthly newsletter. Stay safe. Read more about avoiding scams and protecting your money. Loading Data. Posted on Cycle Trader for 3 days Loading Data. Not a Scratch, Showroom Condition Comes with original accessories; special LE tool kit, original owners manual, like new 2006 brochure and dealer spec sheet. For general informational purposes only. CycleTrader.com is not responsible for the accuracy of the information. Please refer to the Cycle Trader Terms of Use for further information. Any payment or rate does not include additional fees or advance payments (if applicable) and are for informational purposes only. Applicant credit profile including FICO is used for decisioning. Assets aged 10-15 years may require increased finance charges. Equal opportunity lender. Download Our App Explore Cycle Trader About CycleTrader.com Rider Fuel Resources CycleTrader.com Blog Site Map Need Help. Email Us Feedback Email Us Feedback Email Us Feedback Security Center Advertiser Agreement Community Guidelines Copyright Privacy Policy Terms of Use Ad Choices Cycle Trader Affiliates RVs on RVTrader.com Aircraft on AeroTrader.com ATVs on ATVTrader.com Jet skis on PWCTrader.com Snowmobiles on SnowmobileTrader.com Trucks on CommercialTruckTrader.com Equipment on EquipmentTrader.com Dealer Fuel Dealer. Advertise your inventory with us. The site may not work properly if you don't update your browser. If you do not update your browser, we suggest you visit old reddit. Press J to jump to the feed. Press question mark to learn the rest of the keyboard shortcuts Log in sign up User account menu 396 I have compiled an online database of bike owners manuals, free for download. Let me know what you think Let me know what you think Missing mine for sure though:( and any of the newer models. My suggestion would be also to seperate the CB and the CBR models under Honda, as they are very different models.

    This is good stuff, you should add service manuals as well if the owners manuals don't have much in service information. With the larger brands it'll make finding the right one a lot easier. Great idea, will save a lot of people messing around. The ninja 250 and ninja 500 are both very popular bikes that would be great to have access to. This is a very needed site. My bike isn't on there 2007 Ducati Gt1000, but it's alright I found a copy about a year ago. It took me about 2 hours to find it though. If you can't find it somewhere let me know and I can email it to you when I get home. Anything from 2008-2012 would help. Great work on this btw. You've got the Hornet on there but dont see any Suzuki GSF models - got the '95 250 but the 400 is pretty much the same. It has two model years Generation 1 (1987-1993) vs. Generation 2 (1994-2009) I would be overjoyed if you could put the second one up. My particular bike is a 2008. All rights reserved Back to top. You can also use as many as 23 different languages and customize the interface by hiding unused icons and renaming functions. A tablet version is also available. This app guides you through the various settings such as speaker connections, TV and source device connections and assigning the power amplifiers for your desired speaker output. System illustrations and actual AV receiver images help you easily understand how to make the connections between each device. If your receiver is connected to the network, the setting parameters on this app will automatically be copied and applied to your AV receiver. All manuals are in pdf format for quick easy download. No special software required to download a manual. Once downloaded, save the manual to your downloads folder or desktop forever. And with easy to follow steps and schematics of the different parts of the vehicle, they can prove to be very useful for mechanics and do-it-yourself enthusiasts alike.

    So any helpAnd also what about performance parts for it or racing parts. Thank you for you time and patients in helping me.I bought a motorcycle in pieces, I have various parts of the electrical installation, but I do not know how to connect it. Please helpI’ve searched the internet but can find a diagram any help?I am after a wiring diagram for a 2007 American Ironhorse Slammer. Could you please help.On duke 2019, 125cc.Any one who has the experience please help me.My headlights and turn signal lights do not work at all.It’s a dirt bike.(pitbike) workshop Manuel or service Manuel if possible About 2000 model manual Please helpI don't know if its a F22 or F11 as I purchased it used. I need a part for it lower side panel I believe it to be. Any help is appreciated. Engine. Trade Name ZNEN ZN50QT-32 Vehicle Category AStart xmoto motorcycle dirt bikeGot stolen and they cut out the ignition and blew the wire harness. Thanks.Is there anyone out there who can help me out?There are still good people out there. Thanks again, Richard BartCylesYamaha royal star venture.XVZ1300TF.And if possible colored wiring diagram.Looks identical to my kids Polaris. The aeon lost spark figure they have same wire harness. Polaris has 5 wire CDI box Aeon has a 4. I thought the mag was bad butCleaned and put back on. Took a test meter and to see if getting a signal from the rectifier and do but can only see meter jump don’t know exactly what number itComing out of the box is nothing. Mind u someone sold me an entireI have cdi boxes laying around and the new harness is a 4 wire cdi.We don’t want lights or all the bull crap aeon has for wiring. But obviouslyCan a butcherd down harness just for spark work. It’s a p.o.s and just wanna get running so the kids can ride. My Polaris with a deadThe aeon had weak spark to begin with. But if u seen the inside of flywheel idk if a coating of crap will stop spark. OhhJust want spark or aeon will be soaked in gas and lit.

    I only got involved because it’s myJust this p.o.s aeon is crap. And personally I hate wiring problems. But apparently this aeon 50cc shit box is my match. My 2 snowmobiles are identical. OneSimple ground wire a mouse I think chewed but. If I could see the exact harness diagram for the aeon thunder colt 50cc. I’d be much appreciated google itThank's in Advance for your kindly support. Greetings Form Germany. Youre sincerely, A. PelAny suggestionsJust trying to wire up battery and circuit breaker and dont know where the wires hookupFrame 1461986, engine 353 Feky 120028-6. I am struggling to find any information on this bike online but am very interested inBike is complete but running badly, picture belowThis is a complete body and paint kit for the 1996 -1999 Fat Boy. You Are In The Correct Address. See you todayOne M is the result from this story, for you to give, to report and to prescribe the upscale VIP theOne M is a self-employed center specialized in different vehicle maintenance services. One M uses only premium products as well as premium equipment for a premium service. Download Chrome Download Firefox Download Microsoft Edge Need Help. Be sure to contact our sellers to confirm availability. Log In Sell Search Buy Sell for Free Research News motorcycle Dealers More Millions of buyers are looking for their next motorcycle on Cycle Trader this month. We're Fast! Post your motorcycle in just a few minutes. We're Safe! We have a team of professionals ready to help. We're Free! Sell your motorcycle online with our basic package. Our basic package is Free. Sell Your Motorcycle or Edit Your Listing Find a dealer. Search Dealers Login as a Dealer Not signed up. Advertise with us. Home Browse motorcycles Sportbike Yamaha YZF Texas Grand Saline 2006 See all Yamaha YZF R1 SE LEs near Grand Saline, TX Private Seller First Name Last Name Email Phone Message Is this 2006 Yamaha YZF R1 SE LE for sale.

    From general information to the lubrication and tune-up, and quick reference data, they are the perfect tool for maintenance, troubleshooting and repair of Yamaha snowmobiles. So, whether you own the 1979-1990 Yamaha XLV XL-V (XL540) or the 2011-2012 Yamaha Apex SE XTX, you’ll be able to quickly fix your vehicle with minimal fuss and effort. Every repair manual starts with a chapter to help owners become familiar with their machines: diagrams, photographs, service information and exploded parts are shown in this section of the manual. The rest of the manual outlines procedures for repair, troubleshooting, and maintenance. With the help of the manual, you will never find yourself stranded and helpless anywhere. You can simply download the digital manual of your model, and repair your vehicle in a timely fashion. Get the manual for your specific model of snowmobile quickly and easily with the simple click of a button.


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  • free yamaha raptor 700 service manual

    Download Link: ➡ free yamaha raptor 700 service manual



    File Name: free yamaha raptor 700 service manual.pdf
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    free yamaha raptor 700 service manual

    8 Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. To avoid stalling, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill. Cargo should be properly distributed and securely attached. POTENTIAL HAZARD Otherwise, fuel may leak out of the fuel Improper handling of gasoline. tank. WHAT CAN HAPPEN WHAT CAN HAPPEN Gasoline can catch fire and you could be Gasoline is poisonous and can cause burned. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation. Reverse knob 7. This information will be needed to order spare parts from your Yamaha dealer. 1. Vehicle identification number NOTE: The vehicle identification number is used to 1. EBU09420 Main switch Functions of the respective switch positions are as follows: The engine can be started only at this position and the headlights and taillight come on when the light switch is on. If the warn- ing light does not come on, and then go off, have a Yamaha dealer check the electrical cir- 1. Neutral indicator light “N” 2. Reverse indicator light “R”. Set the switch to the “HI” position to turn on the high beam and the taillight. Set the switch to the “OFF” position to turn off all of the lights. STOP” Start switch “START” Make sure that the engine stop switch is in the The starter motor cranks the engine when this “RUN” position before starting the engine. The switch is pushed.If it does not 1. Throttle lever work smoothly, check for the cause. Correct the problem before riding the ATV.Turning in the adjusting screw and throttle.Pull it toward the handlebar to apply the rated in the clutch lever holder.

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    Get started with a FREE account. Essential Skills Manual: PAGE.RAPTOR 700R YFM70RSPX OWNER'S MANUAL - Ya.Get books you want. To add our e-mail address ( ), visit the Personal Document Settings under Preferences tab on Amazon. This is the most complete Service Repair Manual for the 2009-2011 Yamaha YFM700 Raptor 700This is the most complete Service Repair Manual for the 2009-2011 Yamaha YFM700 Raptor 700This DOWNLOAD contains of high quality diagrams and instructions onThis is a must for the Do-It-Yourselfer. You will not be dissatisfied. Downloadable: YES. File Format: PDF. Language: English. Requirements: Adobe PDF Reader. Models Covers:This Service Repair Manual Covers. General information. Specifications. Periodic checks and adjustments. Chassis. Engine. Cooling system. Fuel system. Electrical syst. OWNER’S MANUAL YFM700RV This ATV should not be ridden by anyone under 16 years of age.It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. Indicator and warning lights.4-2 Handlebar switches.4-4 Throttle lever.4-6 CONTENTS Speed limiter.4-7 Clutch lever. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 5FE-21697-01 5FE-21568-01. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 5FE-2151H-01 5FE-2151H-40. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jack- et, and long pants. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.

    NOTE: The low-pressure tire gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Take the machine in) due to wear, replace the tire.If smoothly. the light does not come on, ask a Yamaha dealer to inspect it. See the “Engine break-in” section prior to operating engine for the first time. The transmission allows Improperly operating in reverse.Even in neutral position, the Always close the throttle while shifting transmission is only properly lubricated gears. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed the clutch lever too quickly. Because the engine is brand new, you must not put an excessive load 0-10 hours: on it for the first several hours of running. POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The ATV could roll out of control, increas- ing the chance of an accident. However, it is not possible for Yamaha to test all non-Yamaha accessories, nor have any control over the quality or suitability of them. Make Loading As originally equipped, this ATV is not designed sure cargo in the trailer cannot move around.If you choose to A shifting load can cause an accident. 8 Make sure the load does not interfere with add accessories so that you can carry cargo or tow a trailer, you must use common sense and. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. GETTING TO KNOW YOUR ATV controls.They should instructor.WHAT CAN HAPPEN Use by children of ATVs that are not rec- ommended for their age can lead to severe injury or death of the child. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV.

    Push down on the pedal to apply the rear brake. 1. Brake pedal. To apply the parking brake, move the parking brake lever in direction a. To release the parking brake, move the parking brake lever in direction b. Adjust the spring preload as follows. WHAT CAN HAPPEN Uneven adjustment can cause poor han- dling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting. Take the weight and the riding conditions.A special wrench can be obtained at a Yamaha dealer to make this adjustment. Tightening torque: 42 Nm (4.2 m0kgf, 30 ft0lbf) 3. The length of the spring (installed) changes 1.5 mm (0.06 in) per turn of the adjusting nut. Adjust the compression damping force as fol- Turn the rebound damping force adjusting screw lows.Suspension components become hot dur- ing operation. NOTE: WHAT CAN HAPPEN Although the total number of clicks of a damping You could be burned.Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Apply lever. If there is free play, have a Yamaha the brakes firmly for one minute. If there is any dealer inspect the brake system. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. Check the coolant level in the coolant reservoir Add oil as necessary. (See page 8-8.) when the engine is cold. (The coolant level will vary with engine temperature.) The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. It must open smoothly and spring back to HOW TO AVOID THE HAZARD the idle position when released. Have a Yamaha Wait for the engine to cool before remov- dealer repair as necessary for proper operation. Other tire combinations 4.

    HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden haz- ards which may cause the ATV to upset.WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slip- pery or loose terrain until you have learned and practiced the skills necessary. You could be caution flag on the ATV. DO NOT use the flag injured. Make sure that this area disengage the clutch and shift into 1st gear, and is free of obstacles and other riders. You should then release the parking brake. As you slow down, shift to a lower gear. Opening the throttle abruptly or releasing Be sure that the engine has sufficiently slowed the clutch lever too quickly. Improper riding procedures such as abrupt throt- tle changes, excessive braking, incorrect body movements, or too much speed for the sharp- ness of the turn may cause the ATV to tip. Be sure that you can maneu- for the ATV or for your abilities.POTENTIAL HAZARD An obstacle, a sharp drop, or another Climbing hills improperly.Could cause loss of control or cause the ATV to overturn. If you are dismounting while climbing a hill. Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the proce- dure described in the Owner’s Manual. 7-29. Move back on the seat and sit with Going down a hill improperly.Be sure that you have Improperly crossing hills or turning on learned the basic riding skills on flat ground hills. Test your brakes shallow water of up to a maximum of 35 cm (14 after leaving water. If necessary, apply inches) in depth. Do not continue to ride your ATV without verifying that After riding your ATV in water, be sure to you have regained proper braking ability.

    POTENTIAL HAZARD HOW TO AVOID THE HAZARD Operating this ATV without wearing an Always wear an approved motorcycle hel- approved motorcycle helmet, eye protec- met that fits properly. POTENTIAL HAZARD Operator’s performance capability is reduced by the influence of alcohol or drugs. Operating this ATV after consuming alco- hol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Operating this ATV with improper tires, or with improper or uneven tire pressure.The speed limiter limits the power and top speed of the ATV. Turning Do not operate at speeds too fast for your the adjusting screw in decreases the top speed, skills or the conditions. If you choose to add accessories so that you can carry cargo or Overloading this ATV or carrying or tow- tow a trailer, you must use common sense and ing cargo improperly. Otherwise your feet may contact the rear wheels. Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. You may lose con- trol of the ATV or overturn.WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used accord- ing to instructions. If you have questions, consult an authorized ATV dealer. To prevent burns, grass or other dry ground cover.Riding on paved surfaces can cause loss of con- trol.WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect han- dling and control of the ATV, and may cause the vehicle to go out of control. Riding on public roads can result in collisions with other vehicles.WHAT CAN HAPPEN You can collide with another vehicle.

    To prevent damaging the O-rings, do not clean the drive chain with steam cleaners, high-pressure washers or inappropriate sol- vents. 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. POTENTIAL HAZARD Recommended lubricant: Damaged control cables. Yamaha chain and cable lube or SAE WHAT CAN HAPPEN 10W30 motor oil Corrosion can result when the outer cov- ering of control cables becomes damaged. Recommended lubricant: Lithium-soap-based grease 1. Grease nipple 1. Grease nipple 1. Grease nipple 8-44. NOTE: The arrow mark on the tire must point toward the rotating direction of the wheel. Front 1. Arrow mark Tighten the wheel nuts to the specified torque. Wheel nut torque: Front: 45 Nm (4.5 m0kgf, 33 ft0lbf) EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water Do not try to remove the sealing caps of the or milk. Completely recharge the battery before reinstallation.Then turn on the switches. If the fuse immediately blows again, consult a Yamaha dealer. Specified fuses: 1. Main fuse 2. Main spare fuse. WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire. HOW TO AVOID THE HAZARD Always use a fuse of the specified rating. Never use a material in place of the proper fuse. If a headlight bulb burns out, replace it as fol- 3. Remove the headlight bulb holder cover. lows. 1. Remove the headlight assembly by remov- ing the bolts. 1. Headlight bulb holder cover 2. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. Yamaha dealer check it. If your machine injury or property damage.HOW TO AVOID THE HAZARD The skilled technicians at a Yamaha dealership Do not smoke when checking the fuel sys- have the tools, experience, and know-how to tem. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible.

    Many expensive repair bills have improve its general performance and extend the resulted from improper high pressure deter- useful life of many components. Operation with wet brakes after washing. 8. Automotive type wax may be applied to all WHAT CAN HAPPEN painted and chrome plated surfaces. Avoid combination cleaner-waxes. Use of fuel stabilizer and conditioner eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained instead. Store it in a dry place and recharge it once a month. NOTE: Make any necessary repairs before storing the machine. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work. Please try again.Please try again.Please try again later.In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Page 1 of 1 Start over Page 1 of 1 In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account Please try your search again later.To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Please try again.Please try again.Please try again. It is the same manual used by the factory Yamaha trained technicians at your Yamaha dealership. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Register a free business account To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average.

    Look out for obstacles which could cause damage to the ATV or could lead to an Improperly operating over obstacles.If room to do so) by steering in the direction of the unexpected and uncorrected, sliding could lead slide. The terrain POTENTIAL HAZARD should be chosen carefully before attempting Skidding or sliding improperly.Bear in mind that sliding maneu- WHAT CAN HAPPEN vers should always be avoided on extremely You may lose control of this ATV. Be sure to read each section on riding the room. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. Periodic inspection, adjustment and lubrication Have a Yamaha dealer perform service if will keep your machine in the safest and most you are not familiar with machine service.Safety is an obliga- tion of the machine owner. All parts your machine to a Yamaha dealer to check the and accessories added to this vehicle torque settings and adjust them as necessary. Engine oil Engine oil filter 9 Replace. Normally check the brake fluid level and add the fluid as required. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years. In addition, the oil must be changed back into the filler hole (without screwing it and the oil filter element replaced at the intervals in), and then remove it again to check the. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m0kgf, 7.2 ft0lbf) 10. Do not 12 Nm (1.2 m0kgf, 8.7 ft0lbf) use oils with a diesel specification of “CD”. NOTE: 8 If water is added, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible. 8 The radiator fan operation is completely auto- matic. Removing the radiator cap when the engine and radiator are still hot. NOTE: Total amount: If any leakage is found, have a Yamaha dealer 1.61 L (1.42Imp qt, 1.70US qt) check the cooling system. Coolant reservoir capacity (up to the maximum level mark): 16.

    Do not attempt to diagnose such problems your- self. Instead, take the ATV to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. NOTE: There is a check hose at the bottom of the air fil- Tightening torque: ter case. If dust or water collects in this hose, Spark plug: empty the hose and clean the air filter element 12.5 Nm (1.25 m0kgf, 9.1 ft0lbf) It should be cleaned and lubricated more often if the ATV is operated in extremely fler are cool. Hot exhaust system 8. The engine is warm when it 1. Before riding, check that the brake fluid is above the minimum level mark and replenish if neces- sary. Always clean up spilled fluid immediately. 8 Have a Yamaha dealer check the cause if the brake fluid level goes down. EBU11860 Brake fluid replacement Complete fluid replacement should be done only a. All air must be bled from the brake sys- tem. Replacement of brake components requires professional knowledge. These procedures should be performed by a Yamaha dealer. 8-31. If Operating with improperly serviced or not, have a Yamaha dealer adjust it.The cable 2. Loosen the locknut on the brake cable. length “A”. Operating with improperly adjusted brakes. 4. Tighten the locknut on the brake cable. WHAT CAN HAPPEN The brakes could malfunction, causing reduced braking performance. This could increase the chance of a collision or acci- dent. If necessary, adjust the brake light switch as follows. Turn the adjusting nut while holding the rear brake light switch in place. To check the drive chain slack, all tires must be touching the ground and there should be no weight on it. The drive chain must be cleaned and lubricated at the intervals specified in the periodic mainte- nance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.

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    free yamaha raptor 80 service manual

    EBU17740 Main switch The positions of the main switch are as follows: All electrical systems are supplied with power, and the engine can be started. The key cannot be re- moved. STOP” This indicator light comes on when the transmis- Set this switch to “RUN”. EBU18270 Throttle lever Once the engine is running, movement of the throt- 1. To apply the front brake, pull the brake lever toward the handlebar grip. This could cause loss of con- trol or a collision. The brake could overheat if you ride the ATV without releasing the parking brake. Remove the fuel tank cap by turning it counter- Fill the fuel tank to the bottom of the filler tube as clockwise. If knocking or pinging occurs, use a different brand of gasoline or premi- um unleaded fuel. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. With the fuel cock lever in to the carburetor. Turn the fuel cock lever to this this position, the fuel reserve is made available. See the “Starting a cold engine” section on page 6-1 for proper operation. 1. Seat lock lever To install the seat Insert the projection on the front of the seat into the seat holder and push down on the seat at the rear. NOTE: The maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the periodic maintenance charts on page 8-3 to determine which service should be performed by a Yamaha dealer. Correct if necessary.If not, have the ATV checked by a Yamaha Do not overfill the fuel tank. Be careful not to dealer. EBU19850 Instruments, lights and switches Check that all instruments, lights and switches are working properly. Correct if necessary. EBU19860 Battery Check the fluid level in the battery. Fill with distilled water if necessary. The engine can be started under the following conditions. This ATV has a 3-speed forward transmission with 7.

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    OWNER’S MANUAL YFM80RX This A WARNING This ATV should not be ridden by anyone under 12 years of age.With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. Yamaha recommends that all beginners start off with the speed limiter screw turned in and the air intake restrictor plate installed to limit the amount of speed available while they learn. This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Fuel tank cap.4-8 Fuel. Always go at a speed ATV or for your abilities. Practice on smaller hills that is proper for the terrain, visibility, operating before attempting larger hills. If necessary, apply them several backwards when climbing a hill. To avoid stall- times to let friction dry out the linings.Do not refuel right after the engine has been running and is still very hot. Never refuel while smoking, or in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heat-. HOW TO AVOID THE HAZARD Always operate your ATV in an area with ad- equate ventilation. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your Yamaha dealer. WARNING WARNING Improper ATV use can result in SEVERE INJURY or DEATH. LOSS OF CONTROL CAN RESULT IN SEVERE passenger.Controls and instruments 1. Rear brake lever 2. Parking brake 3. Neutral indicator light 4. Front brake lever 5. Throttle lever 6. Main switch 7. Fuel tank cap 8. Handlebar switches NOTE: The ATV you have purchased may differ slightly.

    Reduce speed when carrying cargo or pull- ing a trailer. Allow greater distance for brak- ing. Always follow the instructions in your Own- er’s Manual for carrying cargo or pulling a trailer. Removing hands from handlebars or feet HOW TO AVOID THE HAZARD from footboards during operation. Never attempt stunts, such as wheelies or WHAT CAN HAPPEN jumps. BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control. EWB01020 WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. Ride cautiously in WARNING unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards POTENTIAL HAZARD which may cause the ATV to upset. Operating this ATV on public streets, roads or highways. Always be especial- ly cautious on these kinds of terrain.Do not ride on private property without getting per- mission. EWB01060 Select a large, flat area off-road to become familiar WARNING with your ATV. Make sure that this area is free of POTENTIAL HAZARD obstacles and other riders. As do not allow skin or clothing to come in contact with you slow down, shift to a lower gear. A special turning technique must be the turn properly.Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use the proper gear and maintain a steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Avoid sharp angles which could allow the ATV to tip or roll over.

    If the engine is started with the choke in posi- a centrifugal, automatic clutch. The transmission tion (1), the choke should be returned to posi- allows you to control the amount of power you tion (2) to warm up the engine. As otherwise damage to the engine and drive train you slow down, shift to a lower gear. Be sure that may result. For this reason, you should read EBU20721 the following material carefully. WHAT CAN HAPPEN The ATV could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, place the ATV trans- 1. However, can be changed. When adding accessories, keep it is not possible for Yamaha to test all non-. A heavier ATV Never exceed the weight limits shown. An over- takes longer to stop.Avoid making sharp turns unless at very slow speeds. MAXIMUM LOADING LIMIT Avoid hills and rough terrain. WARNING RIDE WITH CARE AND GOOD JUDGEMENT Indicates a potential hazard that could result in serious injury or death. Get training if you are inexperienced. Beginners should get training from a certified in- EBU21532 structor. Become familiar with this ATV at slow speeds first, GETTING TO KNOW YOUR ATV even if you are an experienced operator. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. HOW TO AVOID THE HAZARD Never carry a passenger. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident. EWB00940 WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or EWB00930. Do not operate at speeds too fast for your Yamaha recommends that all beginning riders skills or the conditions.Since removal of this plate tional loads, such as accessories or cargo. Cargo should be properly distributed and se- curely attached.

    Check the spark plug for electrode erosion and excessive carbon or other deposits, and 2. If any leakage is found, have See page 10-1. a Yamaha dealer check and repair the ATV. In ad- Oil quantity: dition, the final gear oil level must be checked and 0.80 L (0.85 US qt) (0.70 Imp.qt) the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart. The final gear oil should be between the minimum 2. Place an oil pan under the final gear case to and maximum level marks.If dust or water collects in this hose, empty ed final gear oil, and then check the oil level.Recommended final gear oil: See page 10-1. The adjustment described in the following section, however, may POTENTIAL HAZARD be performed by the owner as part of routine main- Improper cleaning of the spark arrester. Replacement of brake components requires professional knowledge. These procedures should be performed by a Yamaha dealer. EBU24463 Adjusting the rear brake lever and brake pedal free play The brake lever and brake pedal free play must be 1. Replacement of brake components requires professional knowledge. These procedures should be performed by a Yamaha dealer. EBU24781 Adjusting the clutch free play The clutch free play must be adjusted periodically. EBU28820 Lubricating the front knuckle pivots. To check the electrolyte level 1. Place the ATV on a level surface. 2. Check the electrolyte level in the battery. NOTE: The electrolyte should be between the minimum and maximum level marks. You could be severe- ly burned by the sulfuric acid in battery elec- trolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing. Al- ways shield eyes when working near batter- ies. NOTE: Be sure the battery is fully charged. 1. Install the battery. 2. Connect the positive lead first, and then con- nect the negative lead.

    Carefully choose your path and ride no faster than you will be able to react to ob- stacles which may appear.Always follow proper procedures as de- If your ATV does begin to tip over, gradually steer scribed in the Owner’s Manual.Drive slowly and care- fully. EWB01150 WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an acci-. Look out for obstacles which could cause After riding your ATV in water, be sure to drain damage to the ATV or could lead to an upset or ac- the trapped water by removing the check hose cident. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for ob- stacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. Periodic in- nance unless otherwise specified. Have a spection, adjustment and lubrication will keep your Yamaha dealer perform the service if you are ATV in the safest and best operating condition not familiar with maintenance work. NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EBU23211 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accor- dance with the periodic maintenance and lubrica- 1. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 1. Spark plug gap 2.

    Numbers 5 are given in the order of the jobs in the exploded diagram. X The seller dealernation. USPS Priority Mail International. Yamaha Badger Raptor 80 Service Manual. ANGLE 58827189 SEAT 58827544 Select Valve 58827817 Hose and fix your bobcat gearboxes and gears. Service and repair manual download: 03-08 Yamaha Raptor 80 Service Manual YFM80 PDF Download and Owners Manual DOWNLOAD Yamaha Badger 80 (YFM80) Repair Manual. USPS Priority Mail International. Yamaha Badger Raptor 80 Service. Yamaha Badger Raptor 80 Service Manual PDF. Click on button below to get your Bobcat service manual instantly: Skip to content Shop Manual PDF Your Best Instant T200 Turbo 864 G-Series. No 6 Forage Harvester. Davis Task Force 300. Terratrac Manuals Our manuals are a must have 48x 58827841 Decal 58827932 this kind of machinery. Can zoom Yamaha Badger Raptor 80 Service Manual Series. YAMAHA YFM80 BADGER 80 RAPTOR 80 WORKSHOP MANUAL 1992-2001 This highly detailed 03-08 Yamaha Raptor 80 Service Manual YFM80 pdf Download and Owners Manual. Yamaha Badger Raptor 80 Service Manual from facebook. Prices and Part Numbers Magazine The Furrow Industrial. Prices and specifications are subject to change without. Yamaha Badger Raptor 80 Service Manual download. ANGLE 58827189 SEAT 58827544 to get your Bobcat service manual instantly: Skip In Line Fuel Filter. Manufacturer - Audi Sales. Clymer Manuals Yamaha YFM80 MOTO-4, BADGER and RAPTOR 1985-2008 ATV Manual. DC150 DC150 LGP Manual. Yamaha Raptor 80, Grizzly 80, and Badger 80 - On Deck. Case 1088 Long Track. Prime Now FREE 2-Hour Turntable Excavator Parts Manual. Prices and Part Numbers schematic shows how troubleshoot 1997 2. Yamaha Raptor Yfm 80 Service Manuals FREE YAMAHA RAPTOR YFM 80 SERVICE MANUALS DOWNLOAD The best ebooks about Yamaha Raptor Yfm 80 Service Manuals. Yamaha Badger Raptor 80 Service Manual from instagram. Download.Bobcat S570 Skid-Steer Loader 1 business day of you expect from the John Deere name at.

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    ECB00640 If the breather hose is positioned in such a way CAUTION: that the frame is exposed to electrolyte or gas expelled from the battery, the frame could suf- To prevent accidental short-circuiting, turn off fer structural and external damages. EBU25650 Removing a wheel 1. Loosen the wheel nuts. Front 1. Wheel nut 2. Elevate the ATV and place a suitable stand under the frame. The engine does not start. Have a Yamaha dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good. Frequent, thorough cleaning of your ATV will not 4. Once most of the dirt has been hosed off, only enhance its appearance but will improve its wash all surfaces with warm water and mild, general performance and extend the useful life of detergent-type soap. POTENTIAL HAZARD Operation with wet brakes after washing. Long-term WHAT CAN HAPPEN Before storing your ATV for several months: Wet brakes may have reduced stopping abil- 1. Follow all the instructions in the “Cleaning” ity, increasing the chance of an accident. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha deal- 11-2. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law. There sell or trade in your ATV. That can make your Yamaha are no mileage limitations. Coverage isn’t limited to much more valuable! “moving par ts”. See your dealer today. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primar y ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. For complete information on service procedures, it is necessary to use this Supplementary Service Manual together with the following manual. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A.

    LIT-11616-15-38 EB001000 NOTICEThis manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha machine has a basic understanding of the mechanical ideas and the procedures of machine repair. Repairs attempted by anyone without this knowledge are likely to render the machine unsafe and unfit for use. Yamaha Motor Company, Ltd.Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable. NOTE: Designs and specifications are subject to change without notice. IMPORTANT INFORMATIONParticularly important information is distinguished in this manual by the following notations. The Safety Alert Symbol means ATTENTION.A CAUTION indicates special precautions that must be taken to avoid damage to the machine. A NOTE provides key information to make procedures easier or clearer. CAUTION:NOTE: EB002000 HOW TO USE THIS MANUALMANUAL ORGANIZATION This manual consists of chapters for the main categories of subjects. (See Illustrated symbols) 1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page. 3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations. EXPLODED DIAGRAMS To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section. 1. An easy-to-see exploded diagram 4 is provided for removal and disassembly jobs. 2.

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    Report this Document Download Now Save Save Yamaha Badger-Raptor 80 Service Manual For Later 83% (6) 83% found this document useful (6 votes) 14K views 244 pages Yamaha Badger-Raptor 80 Service Manual Uploaded by hgkiii5 Description: Full description Save Save Yamaha Badger-Raptor 80 Service Manual For Later 83% 83% found this document useful, Mark this document as useful 17% 17% found this document not useful, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 244 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the Ratpor or Badger 80. Most Yamaha YFM80 service manuals start off the chapter with diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. This is the full Yamaha RAPTOR 80 YFM80 Workshop Service Manual for years 2003-2008 I also DOWNLOAD. Yamaha Repair Manuals 1981-1985 Yamaha Tri-Moto 175. 4 Repair Manual 1984-1988 Yamaha Badger 80 Repair Manual 1985. 2005 Yamaha Raptor 660 Repair Manual. View and Download Yamaha RAPTOR 80 owner's manual online. RAPTOR 80 Offroad Vehicle pdf manual download. Also for: Yfm80rx. 2016 Sportster 1200 Owners Manual. The subsequent pages give detailed procedures. If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem. Engine ground wire loose or broken. Faulty regulator-rectifier module. Loose or broken wires in charging circuit. Alternator Charge Rate Is Below Normal 1. Weak or damaged battery. Loose connections. Faulty regulator-rectifier module. Speedometer Operates Erratically 1. Discovery 2 V8 Land Rover Owners Manual. Contaminated speedometer sensor (remove sensor and clean off metal particles). Loose connections. CARBURETOR Floods 1.

    Dirt or other foreign matter between valve and its seat. Inlet valve sticking. Float misadjusted. Leaky or damaged float. Excessive “pumping” of hand throttle grip. Shifts Hard 1. Primary chaincase overfilled with lubricant. Clutch dragging slightly. Transmission lubrication too heavy (winter operation). Shifter return spring (inside transmission) bent or broken. Bent shifter rod. Shifter forks (inside transmission) sprung. Corners worn off shifter clutch dogs (inside transmission). Jumps Out Of Gear 1. Shifter rod improperly adjusted. Shifter drum (inside transmission) damaged. Shifter engaging parts (inside transmission) badly worn and rounded. Shifter forks bent. Damaged gears. Clutch Slips 1. Clutch controls improperly adjusted. Insufficient clutch spring tension. Worn friction discs. Clutch Drags Or Does Not Release 1. Lubricant level too high in primary chaincase. Clutch controls improperly adjusted. Primary chain badly misaligned. Clutch spring tension. Clutch discs warped. Clutch Chatters 1. Friction discs or steel discs worn or warped. Omc King Cobra Diesel Engine Manual. HANDLING Irregularities 1. Improperly loaded motorcycle. Non-standard equipment on the front end such as heavy radio receivers, extra lighting equipment or luggage tends to cause unstable handling. Damaged tire(s) or improper front-rear tire combination. Irregular or peaked front tire tread wear. Incorrect tire pressure. Shock absorber not functioning normally. Loose wheel axle nuts. Tighten to recommended torque specification. Excessive wheel hub bearing play. Rear wheel out of alignment with frame and front wheel. Steering head bearings improperly adjusted. Correct adjustment and replace pitted or worn bearings and races. Loose spokes. Tire and wheel unbalanced. Rims and tires out-of-round or eccentric with hub. Please try again.Please try again.Please try again later.The picture could be generic.

    In order to navigate out of this carousel please use your heading shortcut key to navigate to the next or previous heading. Register a free business account Please try your search again later.If you would like for us to quickly verify and guarantee fitment for your vehicle, please contact us with the VIN for your vehicle. To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. It’s a handbook that covers all aspects of Yamaha Raptor repair. However, while a digital manual obviously doesn’t consist of pages glued together along one side and bound to covers, it does have convenient clickable chapters that quickly navigate the user to the desired maintenance, repair or troubleshooting procedure. Here’s a brief description of content that can be found in a Yamaha Raptor repair manual: Images and tips are provided throughout the manual to ensure the user completes the repair work successfully. And no special software is needed to download the manual and view it. Once downloaded, the manual can be saved to your computer, tablet or smartphone forever. So what are you waiting for. Download a manual instantly and fix your problem now! If you see one missing let me know and I will add it.


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    free yamaha r1 service manual download

    Installing the Primary Funnels Screw on the Primary funnels on the throttle body. Put only the 4 lower screws like on the photo. Clip the secondary funnel on the 2 shafts and make sure every clips are correctly linked. Ycci System Control You can use the Ycci system as the kit funnel. You can control the operation timing by using the YMS software packed together with the kit ECU. Left side (1-2) This part is used to enhance maintenance performance of the throttle body. Before using it, cut off the protrusion for positioning bands at the cabjoint. Cut it off The part has a collar to prevent over-tightening. Parts List PART No. PART NAME Q’TY REMARKS 5SL-1482L-70 PLATE, 2 93608-16M16 PIN, DOWEL 90336-10020 PLUG, TAPER Installation 1. A clutch with a back torque limiter mechanism is installed in the YZF-R1 engines. The operation of the back torque limiter can be adjusted through adjusting: the number of SHIMs (set up for the kit);. Select the gear after referring to the speed table and the ratio table. Kit gears cannot use combine standard gear.Apply molybdenum oil to inside of diameter. After assembly, it should rotate smoothly. Apply molybdenum oil to the inside diameter and end. PART NAME Q’TY REMARKS 14B-17460-74 SPROCKET, DRIVE 14T, 520SIZE 4XV-17460-75 SPROCKET, DRIVE 15T, 520SIZE 4XV-17460-76 SPROCKET, DRIVE 16T, 520SIZE 4XV-17460-77 SPROCKET, DRIVE 17T, 520SIZE This sprocket is weight-saved by changing the chain size to 520 in relation to the STD one. NOTICE When using this drive sprocket, use the sprocket nut of the kit. PART NAME Q’TY REMARKS 4C8-17463-70 90215-30233 WASHER, LOCK This sprocket nut uses a bending type of lock washer instead of the STD caulking type.Oil Catcher Tank Set (14B-C1707-70) Parts List PART No.Low-speed compression damping adjustor (bolt width 4mm, hexagonal hole) Rebound damping. The adjustment range is between 3 to 20 steps back from the lightly tightened adjustor position.

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    When used in races, riders must mount the YZF-R1 racing kit at their own discretion after checking the rules of competition issued by the sponsor. PART NAME Q’TY REMARKS 14B-1119C-70 PLUG, SPARK NGK R0465B-10 The spark creating portion of this spark plug is of a semi-surface discharge type of shape. Since these spark plugs have a copper gasket, caution is needed during installation on the following points. If you modify the head cylinder, always measure the combustion chamber volume and do the work based on the measured value. Measure the volume of the combustion chamber of the cylinder head (commonly called the dome volume) as follows. PART NAME Q’TY REMARKS 14B-11631-00 PISTON 14B-11603-00 PISTON RING SET 4C8-11633-00 PIN, PISTON 93450-18157 CIRCLIP Select four pistons so that the difference in their weights does not exceed 0.5g. Connecting Rod Set (14B-1165B-70) Parts List PART No. PART NAME Q’TY REMARKS 14B-12170-71 SHAFT, CAM 1 14B-12180-71 SHAFT, CAM 2 This camshaft has a cam profile etc.PART NAME Q’TY REMARKS 14B-12113-72 SPRING, 1 I.D.Color: YELLOW- GREEN (INT) 14B-12114-72 SPRING, 2 I.D.Color: BROWN (EXT) This valve spring is used when the camshaft is mounted from the kit. NOTICE When using this valve spring, use the camshafts 14B-12170-71, and 14B-12180-71. The camshaft, valve spring and ECU in this set can only be used in the following combinations. As shown, secure the plate only at two positions below, using the supplied screws (25 mm long). Using the supplied screws (30 mm long), secure the assembly at the locations as shown. Holes for installation 4. Installing the Primary Funnels Secure the primary funnel by screwing it into the plate.Start by clipping the ball joint on the electric motor side, then clip the other side of the rod to the clip of the lever assembly. Motor side Clip Ball joint. PART NAME Q’TY REMARKS SUPPORT L SUPPORT R UPPER LEVER UNDER LEVER PRIMARY FUNNEL L PRIMARY FUNNEL R SECONDARY FUNNEL BOLT Installation 1.

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    Ignition checker 90890-06754 This tool is used to check the ignition system components. Yamaha bond No. 1215 90890-85505 This bond is used to seal two mating surfaces (e.g., crankcase mating surfaces). 1-11. This chart specifies tightening torques for standard Use this table to convert METRIC unit data fasteners with a standard ISO thread pitch. Clutch springs Bolt Drive sprocket Use a lock. Lower bracket pinch bolts Brake fluid reservoir cap stopper Front brake hose union bolts Front brake master cylinder Engine mounting Front mounting bolts. Locate the end of band to forward. H Route the horn lead outside the throttle cables and fasten it to the under bracket with a plastic locking tie. Q 1: Speed sensor connector V Route the fan motor lead under the throttle cable 2: AC magneto connector and then, fasten the fan motor lead and throttle 3: Sidestand switch connector. If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a longer service life and reduce the need for costly overhaul work. This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. NOTE: S The air filter element needs more frequent service if you are riding in unusually wet or dusty areas. Bolt Bolts Fuel sender coupler. Rear cowling Bottom cowling (left) Bottom cowling (right) Front cowling inner panel (left) Front cowling inner panel (right) Side cowling inner panel (left) Side cowling inner panel (right) INSTALLATION 1. Install: S side cowlings S rear cowling NOTE: To install the quick fastener, push its pin so that it protrudes from the fastener head, then insert the fastener into the cowling and push the pin a in with a screwdriver. Front cowling inner panel (left) Refer to “COWLINGS”. INSTALLATION 1. Install: S heat protector plate NOTE: To install the quick fastener, push its pin so that it protrudes from the fastener head, then insert the fastener into the rubber baffle and push the.

    Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters. INFO Symbols 1 to 9 indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 Engine 5 Cooling system 6 Carburetor(-s) COOL CARB 7 Chassis. EB100020 MODEL CODE The model code label 1 is affixed to the frame. This information will be needed to order spare parts. EB102010 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and ap- pearance, but inferior in quality. Therefore, when using a dynamometer always use a fan to cool the muffler.Dry with an air blower.To reduce the water temperature change, the coolant starts flowing through the notch depending on its area at a section. High tension cord was cut an end to use and ignition energy loss has become lower. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. When placing an order, refer to the list provided below to avoid any mistakes. Rod holder 90890-01434 This tool is used to support the damper ad- justing rod. Rod puller Rod puller 90890-01437 Rod puller attachment. Timing light 90890-03141 This tool is used to check the ignition timing. Oil pressure Oil pressure gauge gauge Adapter 90890-03153 Adapter These tools are used to measure engine oil 90890-03139 pressure.

    S Do not use a high-rate battery charger Ambient temperature. Leave the battery unused for more than 30 minutes before measuring its open- circuit voltage. Connect a charger and am- NOTE: meter to the battery and Set the charging voltage to 16. Leave the battery unused for more than 30 minutes before measuring its open- circuit voltage. Connect a charger and am- meter to the battery and start charging. Clean with a wire brush. Headlight beams is low- Direction ered. Reserve tank Refer to “CHANGING THE COOLANT” Locknut Shift rod Shift arm Drive sprocket cover Lock washer. Bottom cowling and side cowlings Refer to “COWLINGS” in chapter 3 Coolant Drain. Fuel tank Refer to “FUEL TANK” in chapter 3. Air filter case Refer to “AIR FILTER CASE AND IGNITION COILS” in chapter 3. Carburetor assembly and joints Refer to “CARBURETORS”. Startor coil assembly coupler Pickup coil coupler Engine earth Clutch wire and holder Crankcase breather hose Separator For connecting reverse the discomecting procedure. Carburetor assembly Refer to “CARBURETORS” in chapter 6. Radiator assembly Refer to “RADIATOR”. Pickup coil rotor cover Refer to “PICKUP COIL AND PICK UP COIL COVER”. Timing chain guide (intake side) For installation reverse the removal procedure. Re- place the camshaft. 2. Measure: S camshaft lobe dimensions a and b Out of specification. Replace the cam- shaft. Camshaft lobe dimensions limit Intake camshaft a 33.0 mm b 25.09 mm Exhaust camshaft. S Do not turn the camshaft when measuring the camshaft-journal-to-camshaft-cap clearance with the Plastigauge. Camshaft cap bolt 10 Nm (1.0 mSkg) d. Replace the camshaft sprockets and the timing chain as a set.S camshaft sprocket timing mark c Make sure that the camshaft sprocket timing mark is aligned with the cylinder head edge Out of alignment ! Adjust. Intake and exhaust camshafts Refer to “CAMSHAFTS”. Water hose Disconnect Temp senser lead Disconnect Front mounting bolt Refer to “ENGINE”.

    After all of the bolts and nuts are fully loosened, remove them. NOTE: To ensure an even surface, rotate the cylinder head several times.Exhaust valve spring Exhaust valve oil seal Exhaust valve lower spring seat Exhaust valve Exhaust valve guide For installation, reverse the removal procedure. NOTE: Before removing the internal parts of the cylin- der head (e.g., valves, valve springs, valve seats), make sure that the valves properly seal. 1. Valve spring compressor 90890-04019 Attachment 90890-04114 4. Remove: S upper spring seat 1 S valve spring outer 2 S valve spring inner (intake only) 3 S valve 4. Replace the valve. Valve margin thickness 0.6 mm 0.8 mm: 0.5mm 6. Measure: S valve stem runout Out of specification. Replace the valve. NOTE: S When installing a new valve, always replace the valve guide. Replace the valve spring.S Each valve lifter and valve pad must be rein- stalled in its original position. After all of the bolts are fully loosened, remove them. Sheave holder 90890-01701 3. Apply: S sealant (onto the pickup coil lead grommet) Yamaha bond No.1215 90890-85505 4. Install: S pickup coil cover S clutch cable holder NOTE: S When installing the pickup coil cover, align the timing chain guide (intake side) pin 1 of the with the hole 2 in the pickup coil cover. Generator rotor Starter one-way assy Idler gear shaft Idler hear Starter clutch gear For installation reverse the removal proceduer. After all of the bolts are fully loosened, remove them. 2. Sheave holder 90890-01701 3. Apply: S sealant (onto the stator coil assembly lead grommet) Yamaha bond No.1215 90890-85505 4. Install: S stator coil 5. Install: S generator rotor cover NOTE: Tighten the generator rotor cover bolts in stages and in a crisscross pattern. Coolant reserver Drain. Refer to “CHNGING THE COOLANT” in chapter 3. Drive sprocket cover, sift rod and sift Refer to “ENGINE”. Shift shaft spring stopper For installation reverse the removal procedure. 4-41. Replace the stopper lever.

    NOTE: S Valve clearance adjustment should be made on a cold engine, at room temperature. S When the valve clearance is to be measured or adjusted, the piston must be at top dead center (TDC) on the compression stroke. Throttle cable free play (at the flange of the throttle grip) 8 mm EB303031 ADJUSTING THE THROTTLE CABLE FREE PLAY NOTE:. Carburetor side a. Loosen the locknut 2 on the decelerator cable. b. Turn the adjusting nut 3 in direction a or b to take up any slack on the decelerator cable. S air filter case S heat protector plate Refer to “AIR FILTER CASE AND IGNITION COILS”. Replace the spark plug. S insulator 2 Abnormal color. Replace the spark plug. Normal color is medium-to-light tan. 6. Clean: S spark plug (with a spark plug cleaner or wire brush) 7. Carbon deposits ! Eliminate. d. If the compression pressure is below the minimum specification, squirt a few drops of oil into the cylinder and measure again. API standard SE or higher grade (Non-Friction modified) ACEA standard G4 or G5 CAUTION: S Engine oil also lubricates the clutch and the wrong oil types or additives could. Oil filter wrench 90890-01426 b. Lubricate the O-ring 3 of the new oil filter cartridge with a thin coat of engine oil. Check: S engine oil level Refer to “CHECKING THE ENGINE OIL LEVEL”. 14. Install: S bottom cowling Refer to “COWLINGS”. EB303090 MEASURING THE ENGINE OIL PRESSURE 1. Check: S engine oil level Below the minimum level mark. Add the recommended engine oil to the proper level. The following data should be used only as a reference when measuring the engine oil pressure. S air filter case cover 1 S air filter element 2. Clean: S air filter element Use solvent to clean the air filter element. NOTE: S Place the motorcycle on a suitable stand. S Make sure that the motorcycle is upright. 2. Check: S coolant level The coolant level should be between the maximum level mark a and minimum level. S reservoir hose clamps 1 2.

    Remove: S coolant reservoir bolts 2 S coolant reservoir cap 3 NOTE: When draining the coolant from the coolant res- ervoir, be sure to tilt the reservoir so that coolant cannot flow through the coolant reservoir breather hose 4. If water is used instead of coolant, check, and if nec- essary, correct the antifreeze concentra- tion of the coolant. S Use only distilled water. However, soft wa- ter may be used if distilled water is not available. Direction Brake pedal is raised. Direction Brake pedal is lowered. NOTE: S Place the motorcycle on a suitable stand. S Make sure that the motorcycle is upright. 2. Check: S brake fluid level Below the minimum level mark a. Add the recommended brake fluid to the proper level. Replace the brake pads as a set. Tighten the clamp bolt. If the drive chain is not maintained prop- erly, it will wear out rapidly. Therefore, the drive chain should be serviced, especially when the motorcycle is used in dusty areas. WARNING Do not overtighten the lower ring nut. Lower ring nut (final tightening torque) 9 Nm (0.9 mSkg) d. Check the steering head for looseness or binding by turning the front fork all the way in both directions. Steering head tension 500 g e. WARNING S Always adjust both front fork legs evenly. Uneven adjustment can result in poor han- dling and loss of stability. S Securely support the motorcycle so that there is no danger of it falling over. Rebound damping is Direction decreased (suspension is. Spring preload CAUTION: Never go beyond the maximum or minimum adjustment positions. 1. No guarantee con-. WARNING Damaged cable sheaths may cause the cable to corrode and interfere with its move- ment. Therefore, always follow these preventive measures: S Wear protective eye gear when handling or working near batteries. Therefore, the charge of the battery has to be checked by measuring the voltage at the battery terminals. Time (minutes) Check the open-circuit CAUTION: voltage. S Never remove the MF battery sealing caps.

    Bottom cowing and right side cowling Refer to “COWLINGS” in chapter 3. Engine oil Drain. Clutch cover gasket Dowel pin For installation reverse the removal procedure. 4-44. Pull lever spring Oil seal Bearing For assembly, reverse the disassembly procedure. 4-45. Compression spling Pressure plate Pull rod Refer to “INSTALLING THE CLUTCH”.After all of the bolts are fully loosened, remove them. S Pressure plate S Fricttion and clutch plates 2. Replace the clutch plates as a set. 2. Measure: S clutch plate warpage (with a surface plate and thickness gauge Out of specification. Replace the clutch plates as a set. Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause er- ratic clutch operation.Engine oil Drain. Dowel pin Oil strainer Refer to “INSTALLING THE OIL. Repair or replace the defective part(-s). Replace the defective part(-s). Engine Refer to “ENGINE”. Cylinder head Refer to “CYLINDER HEAD”. Starter clutch and generator Refer to “STARTER CLUTCH AND GENERATOR”. Shift shaft Refer to “SHIFT SHAFT”. Dowel pin For installation, reverse the removal procedure. 4-60. After all of the bolts are fully loosened, remove them. S Loosen the bolts in decreasing numerical or- der (refer to the numbers in the illustration). Blow out with compressed air. S Install a washer on bolts 1 X S Install a gasket on bolt S Not lubricate seal botts 18 12 S Tighten the bolts in the tightening sequence cast on the crankcase. Refer to “CRANKCASE”.Oil ring For installation, reverse the removal procedure. 4-67. Replace the crank- cases, and the piston and piston rings as a set. Replace the piston ring. NOTE: The oil ring expander spacer’s end gap cannot be measured. If the oil ring rail’s gap is exces- sive, replace all three piston rings. Piston ring end gap Top ring 0.15. Replace the piston pin.NOTE: S Do not move the connecting rod or crankshaft until the clearance measurement has been completed.

    S Lubricate the bolt threads and nut seats with molybdenum disulfide grease. S Make sure that the “Y” mark a on the connect- ing rod faces left when the arrow mark b on the piston is pointing up. Crankcase lower Separate. Refer to “CRANKCASE”. Connecting rods and pistons Refer to “CONNECTING RODS AND PISTONS”.If the clearance is out of specification, select replacement crankshaft journal bearings. 2. Select: S crankshaft journal bearings (J NOTE: S The numbers stamped into the crankshaft web and the numbers stamped into the lower. S Be sure to install each crankshaft journal up- per bearing in its original place. Crankcase lower Separate. Refer to “CRANKCASE”. Shift shaft and stopper lever Refer to “SHIFT SHAFT”. Drive axle assembly Circlip Oil seal. Shift fork “R” Refer to “REMOVING THE Shift drum assembly TRANSMISSION”. Shift fork “C” Main axle assembly For installation, reverse the removal procedure. Replace the shift fork(-s) and shift fork guide bar as a set. Replace the shift drum assembly. Reassemble the transmission axle assemblies. 5. Check: S transmission gear movement Rough movement.Rider seat and fuel tank Refer to “SEATS” and “FUEL TANK” in chapter 3. Oil cooler outlet hose Thermo switch coupler Disconnect. Radiator fan motor coupler Disconnect. Radiator Radiator fan For installation reverse the removal procedure. Damage ! Repair or replace. NOTE: Straighten any flattened fins with a thin, flat- head screwdriver. 2. Repair or replace any faulty part. 3. Radiator assembly Refer to “RADIATOR”. Exaust pipe assembly Refer to “ENGINE” in chapter 4. Engine oil Drain. Rider seat and fuel tank Refer to “SEAT” and “FUEL TANK” in chapter 3. Coolant Drain. Refer to “CHANGING THE COOLANT” in chapter 3. Air filter case Refer to “AIRFILTER CASE AND IGNITION COILS”. Repair or replace any faulty part. 5. Measure: S radiator cap opening pressure Below the specified pressure. Replace the radiator cap. Coolant Drain. Refer to “CHANGING THE COOLANT” in chapter 3.

    Water pump inlet hose Water pump outlet hose Water pump hose Clutch wire and holder Water pump. Oil seal Bearing Circlip. S Before installing the water pump seal, apply Yamaha bond No.1215 2 to the water pump housing 3. Mechanical seal installer 90890-04078 4 Middle driven shaft bearing. Repeat steps (3) and (4). CAUTION: Make sure that the rubber damper and rub- ber damper holder are flush with the impel- ler. Max. impeller shaft tilt 0.15 mm 1 Straightedge 2 Impeller. Rider seat and fuel tank Refer to “Seats” and “FUEL TANK” in chapter 3. Air filter case and heat protector plate Refer to “AIR FILTER CASE AND IGNITION COILS”. Starter plunger link Refer to “ASSEMBLING THE Connecting bolt CARBURETORS” Connecting bolt Hose joint Spring Refer to “ASSEMBLING THE CARBURETORS” Fuel feed pipe Fuel feed pipe Pipe Throttle stop screw Throttle position sensor. NOTE: The following procedure applies to all of the carburetors. Starter plunger Air funnel Vacuum chamber cover Piston valve spring Jet needle holder Jet needle kit Piston valve Refer to “ASSEMBLING THE Pilot screw. CAUTION: S Before assembling the carburetors, wash all of the parts in a petroleumbased sol- vent. Tester positive probe.NOTE: After reconnecting the throttle position sensor coupler, the tachometer switches to the throttle position sensor adjustment mode. Refer to “FUEL TANK” in chapter 3. b. Disconnect the fuel-pump-to-carburetor fuel hose 2 from the carburetor. c. Connect the fuel-tank-to-fuel-pump fuel hose to the fuel tank and then set the fuel cock to “ON”. Oil seals (left and right) Wheel bearings (left and right) Spacer For assembly, reverse the disassembly procedure. WARNING Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated. Re- place the wheel bearings. Correct the brake disc deflection or replace the brake disc.

    NOTE: Place the motorcycle on a suitable stand so that the rear wheel is elevated. Spacer Bearing Spacer Oil seal Circlip Bearing For assembly, reverse the disassembly procedure. 7-10. WARNING Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the rear wheel is elevated. Over the specified limits ! Replace. Max. radial wheel runout 1.0 mm Max. lateral wheel runout 0.5 mm EAS00567 CHECKING THE REAR WHEEL DRIVE HUB 1. The following procedure applies to both of the front brake calipers. Brake caliper bolts Brake pads Refer to “REPLACING THE REAR Brake pad shims. Therefore, always follow these preventive measures: S Never disassemble brake components un- less absolutely necessary. S If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly. Replace the brake pads as a set. Add the recommended brake fluid to the proper level. Replace the brake pads as a set. Brake pad wear limit 0.8 mm 4. Install: S brake pad shims (onto the brake pads) S brake pads NOTE: Always install new brake pads, brake pad. Add the recommended brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL”. Brake master cylinder Front brake switch For installation, reverse the removal procedure. S Align the end of the brake master cylinder holder with the punch mark a in the right han- dlebar. Therefore, always clean up any spilt brake fluid immediately. 4. Bleed: S brake system Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM” in chapter 3. 5. Check: S brake fluid level Below the minimum level mark a. Add the recommended brake fluid to the proper level. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. S Refill with the same type of brake fluid that is already in the system.

    The following procedure applies to both of the front brake calipers. Brake pad clip Brake pad pin Brake pad spring Brake pad. Brake fluid Drain. Union bolt Refer to “INSTALLING THE REAR Copper washer BRAKE CALIPERS”. Brake pad Brake caliper piston Refer to “REMOVING THE REAR Brake caliper piston seal BRAKE CALIPERS”. NOTE: Before removing either brake caliper, drain the brake fluid from the entire brake system. 1. Remove: S union bolt 1 S copper washers 2 S brake hose 3 S brake caliper 4. WARNING S Before installation, all internal brake com- ponents should be cleaned and lubricated with clean or new brake fluid. S Never use solvents on internal brake com- ponents as they will cause the piston seals to swell and distort. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. S Never use solvents on internal brake com- ponents as they will cause the piston seals to swell and distort. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. Front brake calipers The following procedure applies to both of the front fork legs. The following procedure applies to both of the front fork legs.Outer tube bushing Inner tube Oil lock piece For assembly, reverse the disassembly procedure. WARNING Securely support the motorcycle so that there is no danger of it falling over. NOTE: Place the motorcycle on a suitable stand so that the front wheel is elevated. WARNING The fork spring is compressed. f. Be careful not to damage the inner tube. 2. Lubricate: S inner tube’s outer surface Recommended lubricant Yamaha fork and suspension oil 01 or equivalent 7-48. Damper rod holder 90890-01425 4. Install: S outer tube bushing 1 S washer 2 S oil seal 3 S oil seal clip 4. Other oils may have an adverse effect on front fork performance. NOTE: Be careful not to stroke the inner tube over 100 mm as this will cause air to enter.


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